Transmission Pulley
1000 Asphalt Mixture Mixing Equipment-fuel Type
2024-04-16 16:24  Visit:117
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Asphalt mixing equipment is a crucial component in the construction industry. It is responsible for creating asphalt mixtures that are used for building roads, highways, and other infrastructure projects. This equipment has come a long way in terms of technology and design, making it more efficient and environmentally friendly.


The modern asphalt mixing equipment is equipped with advanced technologies such as computer-controlled mixing systems, automatic temperature and moisture sensing, and dust control systems. These features enable the equipment to produce high-quality asphalt mixtures that meet the required standards. Additionally, the equipment is designed to handle a wide range of materials and can mix different types of aggregates to obtain the desired texture and strength.


1000 asphalt mixture mixing equipment is a world-class machine designed to produce high-quality asphalt mixtures for construction purposes. The fuel type used in this equipment is an important factor in determining its efficiency and performance. The fuel type used in this equipment is diesel, which is a reliable and efficient fuel source that ensures the smooth operation of the equipment.


Diesel fuel is one of the most widely used fuels in the world, and for good reason. It is known for its high energy content, which makes it an ideal fuel source for heavy-duty machinery like the 1000 asphalt mixture mixing equipment. This fuel type is also known for its ease of availability and accessibility, which ensures that the equipment can be operated in remote locations without any hassle.


Using diesel as the fuel source, the 1000 asphalt mixture mixing equipment is capable of producing asphalt mixtures with a high degree of precision and accuracy. The equipment is designed to mix different varieties of aggregates, such as sand, gravel, and crushed rock, along with bitumen to produce the desired strength and consistency of asphalt mixture.


The 1000 asphalt mixture mixing equipment is a modern and advanced machine that is built to last. It is designed to perform in all weather conditions and can withstand the harshest of environments. The equipment is also designed to minimize emissions and pollution, ensuring a safer and cleaner environment for everyone.


In conclusion, the 1000 asphalt mixture mixing equipment is a reliable and efficient machine that is optimized for the use of diesel fuel. The use of this fuel type ensures the smooth operation of the equipment, allowing it to perform at its best. With its world-class performance and modern design, the 1000 is the equipment of choice for construction companies looking to produce high-quality asphalt mixtures for their projects.

 

Main parameters

 

Model: 1000
Form: modular, easy to assemble, easy to disassemble, intermittent, fully computer-operated.
Output: 60~80t/h (under standard working conditions)
Mixing capacity: 1000kg/ batch·time
Working voltage: 380V/ 220V 50Hz
Operation: automatic/ semi-automatic/ manual/ full computer control
Installed capacity: ~230kw
The proportion of aggregate entering the mixing equipment must be correct and comply with the grading specifications.

 

Main Technical Specifications

 

1. Cold aggregate supply equipment
1.1 Cold hopper (isolation net is installed at the warehouse entrance)
A 15m3
B 4 pieces


1.2 Ingredients conveyor belt (frequency conversion speed regulation)
A form: belt feeding type
B Capacity: 0~50t/h
C belt width: 500㎜
D Quantity: 4 units
E reduction motor: 3kw

 

1.3 Wall vibrator
A Model: ZF18-50
B Quantity: 1 set (located in the sand silo)


1.4 Aggregate conveyor belt
A form: three-point bracket channel frame
B Capacity: 120t/h
C Belt width: 650㎜
D reduction motor: 4kw


1.5 Feed conveyor belt
A form: three-point bracket channel frame
B Capacity: 120t/h
C Belt width: 650㎜
D reduction motor: 4kw

 

Aggregate drying system


2. 2.1 Drying drum
3. A form: cylindrical tilt-rotary counter-flow type (outer packaging with thermal insulation stainless steel plate)
B Productivity: water content 1%, discharge temperature 150℃: 80t/h; water content 3%, discharge temperature 150℃: 60t/h
C roller specifications: φ1540㎜×6500㎜
D reduction motor: 5.5kw×4 sets
E drive: friction drive
G temperature measurement: located at the outlet of the discharge box


2.2 Oil burner
Maximum output power: 6.5MW
Maximum fuel consumption: 550kg/h
Output adjustment ratio: 1:4
Main fuel: diesel, heavy oil/fuel oil
Flame length: ~2.5 meters
Flame diameter: ~0.8 meters
Flame temperature: ~1300℃
Combustion efficiency: >99%
Electric power consumption: ≦22KW
Air consumption: ≦2.5m3/min
2.3 Heavy oil tank: 40m³×1


2. Hot material elevator
Form A; vertical double-ring chain bucket lifting, gravity discharge
B Capacity: 120t/h
C reduction motor: 11kw

 

Form A: Four-layer inclined vibrating screen, the screen mesh is made of high-strength manganese steel material
B Capacity: 120t/h
C Motor: 3.7kw×2 units
D Shell size: 1410㎜×3670㎜×960㎜
E Screen specifications and configuration (referring to square hole size mm)
Factory configuration: 5×5; 10×10; 15×15; 26.5×26.5
If special specifications are required, please declare when ordering
F Install a vibration damping device at the connection point with the main frame
38. Hot material bin
Form A: 4 isolation bins, equipped with overflow port and waste port
B Total capacity: 18.5m3
C Contains a material level sensor that can detect the material level in the warehouse
D. The discharge door of the hot material bin adopts the latest design, which can be precisely measured and improve the accuracy of stone measurement.
39. Weighing system
Content: The measurement methods of aggregate weighing, asphalt weighing, and powder weighing all use three-point sensors to measure force. The sensing signals enter the electronic scale and computer for processing. The weighing value is digitally displayed and dynamic compensation is automatically corrected (with deviation values). "Zero" tracking function)
6.1 Aggregate weighing
A Weighing range: 1kg~2000kg
B Measuring hopper volume: 1.4m3
6.2 Asphalt weighing
A Weighing range: 0.1kg~300kg
B Measuring bucket volume: 0.15m3
6.3 Powder weighing
A Weighing range: 0.1kg~300kg
B Measuring bucket volume: 0.25m3
C Conveying: Using unloading device and screw conveyor
40. Stirring system
Form A: twin-shaft forced mixing, intermittent type
B Capacity: 1000kg/batch·time
C reduction motor: 22kw×2 sets
D Material: The blades and lining plates are made of high-chromium alloy cast iron; the blade arms are made of high-chromium alloy cast steel. Package 150,000 tons.
41. Powder supply system
8.1 Ore powder storage bin
A form: vertical cylindrical type
B Volume: 25m3
C Quantity: 1 piece
8.2 Ore powder transportation (the moisture content of the ore powder is required to be less than 2%)
A screw conveyor: 1 set
B Power: 5.5kw
C Powder recovery spiral: 1 set.
D Power: 5.5kw
42. Pneumatic equipment (air compressor)
A form: screw type, air cooling
B Displacement: 3.6m3/min
C pressure: 0.8Mpa
D Power: 22kw
E Quantity: 2 units
43. Cyclone dust removal (first level dust removal)
A form: double cylinder cyclone dust removal
B specification: φ1100㎜×3060㎜×2
C efficiency: >80%
38. Bag dust collector (second stage dust removal)
A form: pulse type
B specification: 400 bags
C filter area; 400 square meters
D Efficiency: 99.5%
E Powder recovery spiral: 1 set. Power: 5.5kw
12. Induced draft fan
A Model: Y5-47-9C
B Air volume: 19640-36140m3/h
C Wind pressure: 3156-2156mmH2O
D Motor model: N=45kw
E Quantity: 1 set
13. Fully enclosed computer room
A size; 4000㎜×1900㎜×2200㎜
B Equipped with heating and cooling air conditioning
14. Computer and automatic control system
14.1 Fully automatic computer console
A Console form: piano style, fully enclosed
B Working temperature: 5℃~35℃
C Working humidity: 20% ~ 70%
D Control system functions: manual, semi-automatic, fully automatic computer control, arbitrary switching
E Main input and output functions
â‘´ Enter various mixing gradations
⑵ Automatically adjust and accurately measure various gradations according to input requirements
⑶ Collect signals fed back by various sensors, and control and adjust the actions of each component in a timely manner
â‘· Display various discharging information, weighing information, discharging display and temperature display
⑸ Long-term storage of data (all production data within five years, entered recipes)
⑹ Screen composition: It is represented by a color display and a dynamic simulation diagram of the whole machine. The operation and production process are clear at a glance.
14.2 Electrical circuits (configured under the guidance of the manufacturer)
A All power cables use VV cables
B Scope: Connection between the control room and all parts of the mixer
14.3 Printer functions
A Print the mixing date, time, finished product temperature, and actual mixing gradation
B can display, view and print daily production data, which is very convenient and intuitive for correctly understanding daily production conditions.
C Working temperature: 5℃~35℃
D Working humidity: 20% ~ 70%

15. Asphalt heating system
Asphalt tank 50T×1 (tank in tank)
16. Paint
A The standard color of our factory building is gray, and the dust removal system is silver white.
B If the user needs to order other colors, please make a special statement

 

User-prepared items

 

1. The cables required from the transformer to the control room are prepared by the customer, and reference cable models or requirements can be provided to the customer;
2. Lubricating oil, grease and thermal oil required for equipment;
3. Sand, stone, cement and other materials used to make the foundation;
4. The power system adopts a single-circuit three-phase four-wire system for power supply. If there are any special requirements, they should be noted in the contract.
5. Lightning rod should be prepared by the user

 

Main supporting factories for purchased components of asphalt mixture mixing equipment

Serial Number

System Name

Main outsourced parts and main supporting factories

1

Control System

1. Germany Siemens PLC

2. Zhimei electronic weighing instrument

3. French Schneider and Chint

2

Drying System

Oil burner: Freda

Coal Burner: Homemade

3

Screening System

Screen: Shield screen

4

Weighing system hot material storage bin and main building

1. Pneumatic components: Shanghai Xinyi

2. Sensor: Ruima

5

Reducer and bearing

Reducer: Changzhou, Jiangsu. timken bearings

6

Dust removal system (two-stage bag dust collector system)

Bag: Hebei Huanke

7

Asphalt heating conveyor system

Asphalt tank: Wucheng, Shandong

 

List of Random Special Tools for Asphalt Mixture Mixing Equipment

Serial Number

Name

Specification

Quantity

Remark

1

Double head torx wrench

8 pieces/set

1

 

2

Double end open end wrench

8 pieces/set

1

 

3

Adjustable wrench

36×300mm

1

 

4

Adjustable wrench

55×450mm

1

 

5

Wire cutters

200mm

1

 

6

Pipe Wrenches

45×350 mm

1

 

7

Flat file

250-II

1

 

8

Slotted screwdriver

200×8mm

1

 

9

Cross screwdriver

200×8mm

1

 

10

Electrician's screwdriver

100×5mm

1

 

11

Fitter hammer

0.5kg

1

 

12

Octagonal hammer

8.2kg

1

 

13

High pressure grease gun

 

1

 

14

Oil can

Capacity 1kg

1

 

 

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